Lean wisdom management system is a new stage of modern factory informatization development. It uses the lean thoughts to strengthen the information management and service by the internet of things, equipment monitoring and the combination of informatization and automation. It asks company to master the procedure of production and sales, improves the controllability of productive process, minimizes human intervention in the production line, collects production line data immediately and exactly, and makes suitable production plan and production schedule. The emerging technology is also very important, such as green intelligent methods and intelligence system. Then we will build a humanized factory which is energy-efficient, green and comfortable.
The development of Lean wisdom management system is a new direction of intelligent industry. Its features are reflected in production.
First, the independent ability: system can collect, understand, analyze and judge information outside and himself, and then it will regulate its own behaviors.
Second, the practice of the whole visualization technology: with the signal processing, predictive inference, simulation and multimedia technology, this system can put to show process of design and production in fact.
Third, adjustment, recombination and extension: system will form an optimal system structure on the basis of tasks.
Fourth, self-study and self-maintenance: through the function of self-study and self-maintenance, Lean wisdom management system has the ability of databases supplementation and updating, fault diagnosis, trouble removal and maintenance, and tell the right system to carry out.
Fifth, man-machine symbiosis: people cooperate with machine. They supplement each other in respective levels.
Integration: the independent state of information is broken to make the total business integration transform to the management and control system of manufacturing capacity of productive process.
Flexible Manpower Line: Intelligent transportation robot based on internet of things; one with multi-machine and one with multi-distribution based on capability evaluation.
Complete sets: Production can be produced in complete sets according to customers’ needs, and the materials also can be adjusted and transformed in complete sets.
Visualization: The visualization of inventory, logistics, order, manufacturing technique, quality testing information, personnel location, the video, warning and environment of key location.
Real-Time transformation: The information about production scheduling can be transformed in real time. The process of production can be felt in multiple dimensions in real time.
High-Efficiency: Automatically collect, monitor and analyze equipment data, schedule and optimize the dynamic production scheduling in total life cycle.
Millison uses RFID and other sensor, wireless network communication, GPS positioning, infrared induction technology to link the five elements of production management (that is man, machine, material, method, and environment) with network to finish information exchange and communication. Then, by the analysis of the cloud computing of server, the five elements are intelligential identified, recognized, followed, monitored and managed, thus, workshop will actually be an intelligent workshop which is full digitalization and informatization.
Stage 1 of Lean wisdom management system
First, the lean management will be transformed from current lean factory management to each management level and each business area.
Second, integrating the technology of lean management, informatization and industrialization.
Third, forming a new management platform to satisfy the lean management of company in 5-10 years.
Elements of planning
A. The integration design of company, customers and supply chain
B. One Piece flow & Pull System design
Order quick response, supply chain keeps balanced inventory, the rate of capital turnover speed up. The process and quality should be stable. The core competence must be improved.
Lean chain value analysis design
VSM value analysis system is used to analyze the whole process from the order entry to financial settlement. Therefore we can find the disadvantages in the business process, supplier management, and site management and so on. We will constantly get breakthrough in reducing cost and manufacturing cycle to realize the win-win relationship between Millison and his customers.
Informatization integration design
The bottom part is data center which is beneficial to manage and integrate information systems.
The middle part is management layer which involves main business system, including HR, financial, design, purchasing, logistics, manufacture, sales and OA.
The top part is EIP and BI, mainly integrating the intern and extern business systems, and providing financial analysis, performance monitoring and warning.
Millison characteristics talent training
Supporting by KICG, Millison has established a lean institute to constantly provide qualified talents by the form of extern recruit, intern training and united cultivating.